ENERGY-SAVING EQUIPMENT IMPLEMENTATION IN TUNNEL KILN FOR CERAMIC BRICKS CALCINATION

  • A.I. Torchinskij The Gas Institute of the National Academy of Sciences of Ukraine, Kyiv
  • A.Yu. Ljashko The Gas Institute of the National Academy of Sciences of Ukraine, Kyiv
  • O.F. Shkarlinskij «PROMGAZTEHNO», Kyiv
  • Z. Chichua «Metekhis ceramic», St. Metekhi
  • S.V. Volobuev «PROMGAZTEHNO», Kyiv
Keywords: tunnel kiln, ceramic bricks, gas-burning device, quality of calcination, modrnisation, heat-insulation vault

Abstract

The analysis of the technical decisions used in the Bulgarian projects of tunnel kilns for ceramic brick calcination is carried out. Disadvantages, caused by out-of-date heating engineering equipment, are shown on an example of enterprise of «Metekhis ceramics», Georgia. Necessary measures of modernisation of tunnel kilns for ceramic brick calcination built by the Bulgarian projects are stated. The basis of modernisation – the substituting of out-of-date gas-burning devices by modern gas-burners; expansion of calcination zone due to installing of gas-burning devices on positions of preheating zone; implementation of modern automatic control systems for thermal and aerodynamic process adjustment. The principal scheme of the tunnel kiln for ceramic brick calcination including modern heating engineering equipment and automation of adjusting of thermal and aerodynamic mode is worked out. Explanations of advantages of modern equipment and modern automation system applying for quality improvement of manufactured products, increasing of a productivity of a tunnel kiln and reducing of specific consumption of natural gas are presented. Bibl. 5, Fig. 3.

Author Biographies

A.I. Torchinskij, The Gas Institute of the National Academy of Sciences of Ukraine, Kyiv

Candidate of Technical Sciences

O.F. Shkarlinskij, «PROMGAZTEHNO», Kyiv

Candidate of Technical Sciences

References

Rogovoj M.I. Heating engineering equipment of ceramic plants, Moscow : Strojizdat, 1983, 367 p. (Rus.)

Pat. 28025 Ukr., MPK6 C 2 F 23D 14/00. Gas burner, A.I.Torchinskij, G.N.Pavlovskij, Publ. 16.10.2000, Bul. 5. 3. Pat. 27849 Ukr., MPK6 C 2 F 23D 14/00. Gas burner, A.I.Torchinskij, G.N.Pavlovskij, Yu.M. Velichko, Publ. 16.10.2000, Bul. 5.

Torchinskij A.I., Ljashko A.Yu., Sergienko A.A., Krjachok Yu.N. [Tunnel furnaces stock for ceramic brick manufacture modernization. 2. The furnaces heating system development], Energotechnologii i resursosberezhenie [Energy Technologies and Resource Saving], 2010, (2), pp. 57–60. (Rus.)

Torchinskij A.I., Ljashko A.Yu., Krjachok Yu.N. Tunnel furnaces stock for ceramic brick manufacture modernization. 3. The automatic control system development. Energotechnologii i resursosberezhenie [Energy Technologies and Resource Saving], 2011, (1), pp. 69–73. (Rus.)

Published
2017-09-20
How to Cite
Torchinskij, A., Ljashko, A., Shkarlinskij, O., Chichua, Z., & Volobuev, S. (2017). ENERGY-SAVING EQUIPMENT IMPLEMENTATION IN TUNNEL KILN FOR CERAMIC BRICKS CALCINATION. Energy Technologies & Resource Saving, (3), 56-62. https://doi.org/10.33070/etars.3.2017.07
Section
Equipment and devices